The Economical and Ecological Gas Carburization Technology for the Gas Carburizing Process.
In conventional atmosphere carburizing processes with endogas or nitrogen-menthanol gassing, only two percent of the carbon available in the atmosphere for carburizing – and thus for increasing marginalised layer properties – is used.
The remaining percentage of approximately 98 percent burns unused and leaks into the atmosphere.
The Ipsen Principle – Saving and Efficiency
This is a waste of resources, as well as harmful to the environment and extremely costly. Carbon dioxide emissions of 65 tons CO2 – from a typical oven of size 17 – are reduced to around seven tons, thanks to the HybridCarb® process.
The economically persuasive result: up to 90 percent fewer process gas costs!
Gas-Recycler – Technology Creates Value
HybridCarb® is an innovative, patented gassing system for gas carburizing processes. No longer is the process gas uselessly burnt off, but is instead reconditioned in the HybridCarb box and led back into the heating chamber. All processes in the hardening furnace can be easily controlled to further improve quality.
Long-Term Employees – Practical Thanks to Plug and Play
HybridCarb is installed on-site in only six to eight hours thanks to the extreme simplification of the connections (there is only one inlet and outlet point).
Updateable as a retrofitting kit.
Almost any atmosphere furnace can be quickly and easily retrofitted with the HybridCarb recycling kit. The system provides reliable operations and, as a result, does not require much maintenance. In case of repair or maintenance, you can switch back to the old gassing system – between two batch treatments – in seconds, just at the press of a button.
Mr. Nice Guy – Environmentally Friendly and Economical
With HybridCarb, you also avoid the expensive and, according to the German Wasserhaushaltsgesetz, the storing of toxic, highly flammable methanol, which is subject to approval. Even the risk of fluctuating methanol prices belongs in the past. With the operation of endogas, a separate endogas generator also becomes unnecessary by using HybridCarb.